The more we know about your business the more we can save your organization with proactive maintenance.

GET STARTED

Tell us about your organization

I'm interested in:
Thank you! Your submission has been received!
Oops! Something went wrong while submitting the form.

Quick Wins

Explore our quick wins showing how minimal efforts can achieve maximum rewards.

See Case Studies
Tag
Showing 0 of 100
Industry
Clear
Water & Wastewater
Building Products
Forestry
Chemicals
Paper & Pulp
Food & Beverage
Plastics
Steel & Aluminum
Cement
Mining & Minerals
Select Industries
Component Type
Clear
Water & Wastewater
Building Products
Forestry
Chemicals
Paper & Pulp
Food & Beverage
Plastics
Steel & Aluminum
Cement
Mining & Minerals
Select Component Type
Solution Type
Clear
Water & Wastewater
Building Products
Forestry
Chemicals
Paper & Pulp
Food & Beverage
Plastics
Steel & Aluminum
Cement
Mining & Minerals
Select Solution Type
Scale
Clear
Water & Wastewater
Building Products
Forestry
Chemicals
Paper & Pulp
Food & Beverage
Plastics
Steel & Aluminum
Cement
Mining & Minerals
Select Scale
Thank you! Your submission has been received!
Oops! Something went wrong while submitting the form.
Mining & Minerals

Cone Crusher

Maximize your cone crusher's efficiency with expert quick-win strategies and tips for optimal performance and reduced downtime at AssetWatch.

Observation

High vibration at crusher speed was detected on the motor, indicating possible sheave misalignment and/or incorrect belt tension.​

Recommendation

The CME recommended inspecting the sheaves for proper alignment and ensuring proper belt tension​.

Resolution

The customer replaced the motor, belts, and sheaves, which saved 24 hours of downtime and $240k.

No items found.
$
240,000
Savings
24 Hrs.
Downtime Prevented
Food & Beverage

Agitator Case

Discover how AssetWatch revolutionizes equipment monitoring with our Agitator Case Study – your quick win for enhanced operational efficiency.

Observation

Condition monitoring engineer observes vibration on agitator ODE, issues maintenance recommendation

Recommendation

Sheaves and belt replaced, but condition monitoring engineer calls out worsening sheave misalignment

Resolution

The sheave pulley bore was found to be too big, and the ODE bearing was hot. Replaced taper lock and bearings. Issue resolved, $150k saved.​

No items found.
$
150,000
Savings
Downtime Prevented
Steel & Aluminum

Main Pot Inductor Blower

Discover the Main Pot Inductor Blower at AssetWatch - your quick win for efficient metal melting and foundry operations. Enhance productivity today!

Observation

Condition monitoring engineer observes increased amplitude in rotor bar activity with turning speed sidebands, indicating electrical issue​

Recommendation

Condition monitoring engineer issues maintenance recommendations to check all electrical connections and measurements, scan with a thermal gun, and replace the motor if not an external issue.​

Resolution

Motor replaced before failure, customer calls out $250k save​

No items found.
$
250,000
Savings
Downtime Prevented
Steel & Aluminum

Baghouse Main Air Fan

Boost efficiency with AssetWatch's Baghouse Main Air Fan - your solution for optimal air filtration performance and system reliability.

Observation

AI alerts condition monitoring engineer; observes harmonics 1x turning speed and >50 g’s pk-pk at turning speed, indicating excessive looseness.​

Recommendation

Condition monitoring engineer issues maintenance recommendation for to perform lift check on Fan ODE​

Resolution

Excessive wear damage was found (0.025” overall) on the housing and bearing; both replaced, avoiding catastrophic failure ​

No items found.
$
58,000
Savings
24 Hrs.
Downtime Prevented
Food & Beverage

Boiler Blower Motor

Discover how AssetWatch's Quick Win solution for boiler blower motors enhances efficiency and reliability, reducing downtime and maintenance costs.

Observation

AI observes +60°F rapid change on motor ODE​

Recommendation

Condition monitoring engineer issues maintenance recommendation

Resolution

Motor cooling fan sudden failure was detected and repaired​

No items found.
$
6,600
Savings
Downtime Prevented
Industries Served
11
Daily Wins of All Sizes
$12M+
Issues to Be Detected
100+

Our 30-day, risk free trial is only $199.

AssetWatch customers save on average 8x in ROI. That means for every $1 you give us, we give $8 back to you.

Includes professional installation of up to 200 sensors (a $10k+ value)

24/7 monitoring and a dedicated CME for your site

AssetWatch cloud-based software with unlimited licenses

No CapEx, Engineering or IT integration required