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Transform Your Chemical Manufacturing with Predictive Maintenance

Increase Efficiency and Reduce Costs with Our End-to-End Condition Monitoring Solution for the Chemical Industry

Request a Demo

Leverage the Benefits of Advanced Asset Management for Chemical Manufacturing

In the chemicals industry, maintenance and reliability teams grapple with complex processes that require precise control systems and robust safety measures to prevent accidents and environmental hazards. Ensuring the integrity and longevity of critical equipment such as pumps and compressors essential for moving chemical substances through processing stages, reactors, agitators, mixers and more help increase output while simultaneously decreasing maintenance costs. AssetWatch offers a premier end-to-end remote condition monitoring solution specifically designed to address these challenges. With AssetWatch, your maintenance team gains a reliable partner dedicated to enhancing operational efficiency, ensuring safety, and maintaining environmental compliance in the demanding landscape of the chemicals industry.

Manufacturing Challenges

Corrosive & Hazardous Materials
Optimize Assets with Risk Prioritization and Insights
Complex Processes
Streamlined, Repeatable Processes
Safety Risks
Early Detection of Issues to Reduce Safety Hazards
Heat & Pressure Extremes
Insightful Data Interpretation & Holistic Asset Health View
Process Interdependencies
Prevent Cascading Failures with Prescriptive Insights
Environmental Regulations
Improve ESG Outcomes with Emissions and Energy Savings
Request a Demo

Manufacturing Challenges

Hygiene and Sanitation
Optimize Assets with Risk Prioritization and Insights
Regulatory Compliance
Streamlined, Repeatable Processes
Perishable Products
Early Detection of Issues to Keep Assets Running
Frequent Changeovers
Insightful Data Interpretation & Holistic Asset Health View
Safety Risks
Prevent Cascading Failures with Prescriptive Insights
Cost Pressures
Improve ESG Outcomes with Emissions and Energy Savings
Request a Demo

Manufacturing Challenges

Remote and Harsh Environments
Turnkey Service: Fast Deployment, No IT, WiFi, or Capital Expense
Weather Conditions & Seasonal Variations
Prescriptive Insights to Optimize Assets and Keep Them Running
High Wear and Tear
Early Detection of Issues to Reduce Safety Hazards
Environmental Impact
Improve ESG Outcomes with Emissions and Energy Savings
Safety Risks
Early Detection of Issues to Reduce Safety Hazards
Cost Pressures
Improve ESG Outcomes with Emissions and Energy Savings
Request a Demo

Manufacturing Challenges

Corrosive & Hazardous Materials
Optimize Assets with Risk Prioritization and Insights
Complex Processes
Streamlined, Repeatable Processes
Safety Risks
Early Detection of Issues to Reduce Safety Hazards
Heat & Pressure Extremes
Insightful Data Interpretation & Holistic Asset Health View
Process Interdependencies
Prevent Cascading Failures with Prescriptive Insights
Environmental Regulations
Improve ESG Outcomes with Emissions and Energy Savings
Request a Demo

Manufacturing Challenges

Corrosive & Hazardous Materials
Optimize Assets with Risk Prioritization and Insights
Complex Processes
Streamlined, Repeatable Processes
Safety Risks
Early Detection of Issues to Reduce Safety Hazards
Heat & Pressure Extremes
Insightful Data Interpretation & Holistic Asset Health View
Process Interdependencies
Prevent Cascading Failures with Prescriptive Insights
Environmental Regulations
Improve ESG Outcomes with Emissions and Energy Savings
Request a Demo

Manufacturing Challenges

Corrosive & Hazardous Materials
Optimize Assets with Risk Prioritization and Insights
Complex Processes
Streamlined, Repeatable Processes
Safety Risks
Early Detection of Issues to Reduce Safety Hazards
Heat & Pressure Extremes
Insightful Data Interpretation & Holistic Asset Health View
Process Interdependencies
Prevent Cascading Failures with Prescriptive Insights
Environmental Regulations
Improve ESG Outcomes with Emissions and Energy Savings
Request a Demo

Manufacturing Challenges

Corrosive & Hazardous Materials
Optimize Assets with Risk Prioritization and Insights
Complex Processes
Streamlined, Repeatable Processes
Safety Risks
Early Detection of Issues to Reduce Safety Hazards
Heat & Pressure Extremes
Insightful Data Interpretation & Holistic Asset Health View
Process Interdependencies
Prevent Cascading Failures with Prescriptive Insights
Environmental Regulations
Improve ESG Outcomes with Emissions and Energy Savings
Request a Demo

Manufacturing Challenges

Corrosive & Hazardous Materials
Optimize Assets with Risk Prioritization and Insights
Complex Processes
Streamlined, Repeatable Processes
Safety Risks
Early Detection of Issues to Reduce Safety Hazards
Heat & Pressure Extremes
Insightful Data Interpretation & Holistic Asset Health View
Process Interdependencies
Prevent Cascading Failures with Prescriptive Insights
Environmental Regulations
Improve ESG Outcomes with Emissions and Energy Savings
Request a Demo

Manufacturing Challenges

Corrosive & Hazardous Materials
Optimize Assets with Risk Prioritization and Insights
Complex Processes
Streamlined, Repeatable Processes
Safety Risks
Early Detection of Issues to Reduce Safety Hazards
Heat & Pressure Extremes
Insightful Data Interpretation & Holistic Asset Health View
Process Interdependencies
Prevent Cascading Failures with Prescriptive Insights
Environmental Regulations
Improve ESG Outcomes with Emissions and Energy Savings
Request a Demo

Manufacturing Challenges

Corrosive & Hazardous Materials
Optimize Assets with Risk Prioritization and Insights
Complex Processes
Streamlined, Repeatable Processes
Safety Risks
Early Detection of Issues to Reduce Safety Hazards
Heat & Pressure Extremes
Insightful Data Interpretation & Holistic Asset Health View
Process Interdependencies
Prevent Cascading Failures with Prescriptive Insights
Environmental Regulations
Improve ESG Outcomes with Emissions and Energy Savings
Request a Demo

Our growth continues as we partner with more customers to eliminate unplanned downtime in the chemical industry.

Our dedication to enhancing chemical manufacturing through digital innovation and predictive maintenance is evident in the substantial improvements our clients witness.

ROI
7
x

Chemical plants on average see 7x ROI by partnering with AssetWatch.

Cost Savings
$34M
+

AssetWatch proactively monitors your chemical manufacturing equipment to save you money.

Facility Count
113
+

AssetWatch prevents downtime across many chemical manufacturing facilities.

Top 5 Faults Detected

In the chemical industry, early detection of faults enables proactive effort to address issues in the least expensive way, eliminating unplanned downtime and reducing costs.

Rolling Element Bearing
Imbalance
Misalignment
Rotating Looseness
Structural Looseness

Explore Our Cutting-Edge Chemical condition monitoring Software Solutions

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Maximize Chemical Manufacturing Efficiency: Enhance your chemical production processes with real-time access to data on equipment performance and capacity planning. Our customized software solution enables you to efficiently manage your assets, ensuring their optimal use. Investing in such advanced control is crucial for the growth of your operations, resulting in better resource allocation and increased production levels.

Reduce Chemical Production Costs: Significantly decrease cycle times and increase material yield with our intuitive reporting and analytics tools designed specifically for chemical production predictive maintenance. These tools incorporate sophisticated predictive maintenance strategies to optimize operations. Adopting proactive maintenance not only prevents unexpected asset failures and costly repairs but also ensures a more effective and cost-efficient production workflow.

Enhance Equipment Efficiency: Improve your chemical production equipment setups and adjustments with digital solutions crafted for operators to meet goals more efficiently. These solutions enhance overall operational effectiveness, making it easier to monitor progress and quickly adjust strategies. Utilizing this approach not only amplifies your return on investment, but also guarantees better resource use, leading to a more profitable and eco-friendly operation.

‍

Human Eyes On to Help You Ride the Waves

Power your success with insights and recommendations from a dedicated CAT III/IV certified vibration analyst.

Early Anomaly Detection
Prescriptive Insights
Dynamic ROI
Multi-Facility View
Early Anomaly Detection

Our advanced AI detects issues in their infancy, ranks risk level, and raises concern to your dedicated Condition Monitoring Engineer (CME). This unique combination of machine learning and the experience of a certified CAT III vibration analyst cuts through the noise of data and prevents you from having an overwhelming flood of alerts.

AssetWatch Prescriptive Insights Dashboard

Efficient 2-way communication through AssetWatch makes issue resolution easy, fast, and documented. When an anomaly is detected by AssetWatch, your CME will send a prescriptive asset alert with detailed next steps your team can take to resolve the problem. Your CME will collaborate with you until the issue is resolved.

Detect issues graphic

AssetWatch helps you preemptively resolve issues before costly failure, making you the hero to leadership as you increase uptime and extend and maximize the life of your assets. The proof is in the numbers, and we help you track it all in one place so you can easily report on success to management.

AssetWatch multi facility dashboard view

Our enterprise customers need a quick glance of how each facility is performing. The multi-facility dashboard provides the high-level view management needs, while also being able to drill down at the plant level.

We Keep Your Assets Running

Our continuous condition monitoring solution and industry knowledge ensure uninterrupted chemical production for these assets and many more.

Agitators
Air Compressors
Circulation Fans​
Combustion Fans
Crushers
Mixers
Reactors

See AssetWatch In Action

Minimal Effort, Maximum Savings.

Condition monitoring detected vibrations in an agitator, enabling early replacement of the taper lock and bearings to prevent failure.

$
150,000
Savings

Vero sensors and AssetWatch certified CME detected electrical issues, allowing for preemptive motor replacement.

$
250,000
Savings

AI detected excessive fan looseness, prompting the replacement of worn components and preventing further damage.

$
58,000
Savings

Transform Your Chemical Manufacturing Processes Today

Embrace the future of chemical manufacturing with our advanced prescriptive maintenance software. Designed to boost efficiency, reduce costs, and enhance productivity, our solution paves the way for operational excellence.

Unlock the power of predictive maintenance and real-time data analytics. Transform your chemical manufacturing into a model of efficiency and profitability.

Increased Equipment Reliability

Through predictive maintenance and continuous monitoring, ensure your chemical production assets are always operating optimally, significantly reducing unexpected downtime.

Cost Savings

Our software streamlines maintenance schedules and operational efficiencies, cutting down overhead expenses and enhancing your bottom line.

Boosted Production Efficiency

Leverage data-driven insights and optimized operations to achieve unparalleled production efficiency, setting new standards in chemical manufacturing superiority.

Book a demo

I'm interested in:
Thank you! Your submission has been received!
Oops! Something went wrong while submitting the form.

Case Studies

These teams are rockstars in their organizations and we celebrate their work.

Pharmaceutical & Healthcare
Water & Wastewater
Forestry
Chemicals
Pulp, Paper & Packaging
Food & Beverage
Plastics
Metals & Processing
Mining & Materials
Hammer Mills
Planers
Centrifugal Pumps
Blowers
Dryers
Circulation Fans​
Cone Crusher
Mixers
Fans
Pumps
Pulpers
Rolls
Vacuum Pumps
Grinders
Air Compressors
Combustion Fans
Crushers
Reactors
Screw Pumps
Dust Collectors
Transfer Screws
Drag Chains
Kilns
Separators
Circulation Pumps
Hydraulic Pumps
Conveyors
Presses
Agitators
Extruders
Centrifuges
Mills
Shakers
Classifiers
Other
Oil Analysis
Vibration - Route-Based
Vibration - Continuous
Plant-Wide
Enterprise-Wide