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Modernize Your Metal Manufacturing with Predictive Maintenance

Enhance productivity and minimize costs with our end-to-end condition monitoring solution for the metals & processing industry.

Request a demo

Modernize Your Metal Manufacturing with Predictive Maintenance

Enhance productivity and minimize costs with our end-to-end condition monitoring solution for the metals & processing industry.

Request a Demo

Modernize Your Metal Manufacturing with Predictive Maintenance

Enhance productivity and minimize costs with our end-to-end condition monitoring solution for the metals & processing industry.

Discover the Advantages of Prescriptive Maintenance for Steel, Aluminum, and Other Metals Manufacturing

The metals and processing industry faces specific challenges, including the harsh operating environments of high temperatures and heavy loads, the continuous wear and tear on machinery, and the critical need for uninterrupted production processes. Equipment such as rolling mills, furnaces, crushers, and conveyors must endure extreme conditions while maintaining exact performance standards. Failures in this machinery can lead to costly downtime, safety hazards, and significant production delays.

AssetWatch offers a premier end-to-end remote condition monitoring solution specifically designed to address these challenges. By providing real-time data and predictive insights, AssetWatch enables proactive maintenance, ensuring that equipment operates at peak efficiency. This prevents unexpected failures, extends machinery lifespan, reduces maintenance costs, and minimizes downtime.

With AssetWatch, your maintenance team gains a reliable partner dedicated to enhancing operational efficiency, ensuring safety, and maintaining productivity in the demanding landscape of the metals and processing industry.

Manufacturing Challenges

Corrosive & Hazardous Materials
Optimize Assets with Risk Prioritization and Insights
Complex Processes
Streamlined, Repeatable Processes
Safety Risks
Early Detection of Issues to Reduce Safety Hazards
Heat & Pressure Extremes
Insightful Data Interpretation & Holistic Asset Health View
Process Interdependencies
Prevent Cascading Failures with Prescriptive Insights
Environmental Regulations
Improve ESG Outcomes with Emissions and Energy Savings

Manufacturing Challenges

Hygiene and Sanitation
Optimize Assets with Risk Prioritization and Insights
Regulatory Compliance
Streamlined, Repeatable Processes
Perishable Products
Early Detection of Issues to Keep Assets Running
Frequent Changeovers
Insightful Data Interpretation & Holistic Asset Health View
Safety Risks
Improve Safety and ESG Outcomes
Cost Pressures
Proven Value with 8x ROI Avg in First Month

Manufacturing Challenges

Remote and Harsh Environments
Turnkey Service: Fast Deployment, No IT, WiFi, or Capital Expense
Weather Conditions & Seasonal Variations
Prescriptive Insights to Optimize Assets and Keep Them Running
High Wear and Tear
Insightful Data Interpretation & Holistic Asset Health View
Environmental Impact
Improve ESG Outcomes with Emissions and Energy Savings
Safety Risks
Early Detection of Issues to Reduce Safety Hazards
Cost Pressures
Proven Value with 8x ROI Avg in First Month

Manufacturing Challenges

Harsh Operating Environments
Insightful Data Interpretation & Holistic Asset Health View
Aging Infrastructure
Prescriptive Insights to Optimize Assets and Keep Them Running
Regulatory and Safety Compliance
Early Detection of Issues to Reduce Safety Hazards
Environmental Impact
Improve ESG Outcomes with Emissions and Energy Savings
Remote Locations
Turnkey Service: Fast Deployment, No IT, WiFi, or Capital Expense
High Capital Costs
Proven Value with 8x ROI Avg in First Month

Manufacturing Challenges

Dust, Debris & Moisture Control
Optimize Assets with Risk Prioritization and Insights
High Precision
Streamlined, Repeatable Processes
Frequent Changeovers
Early Detection of Issues to Prevent Unplanned Downtime
High Wear & Tear
Insightful Data Interpretation & Holistic Asset Health View
Process Interdependencies
Prevent Cascading Failures with Prescriptive Insights
Energy Consumption
Improve ESG Outcomes with Emissions and Energy Savings

Manufacturing Challenges

Material Contamination
Optimize Assets with Risk Prioritization and Insights
High Precision
Streamlined, Repeatable Processes
Safety Risks
Early Detection of Issues to Reduce Safety Hazards
High Wear & Tear
Insightful Data Interpretation & Holistic Asset Health View
Unplanned Downtime & Production Loss
Continuous Monitoring to Maximize Uptime
Environmental Regulations
Improve ESG Outcomes with Emissions and Energy Savings

Manufacturing Challenges

Corrosion and Extreme Temperatures
Optimize Assets with Risk Prioritization and Insights
High Precision
Streamlined, Repeatable Processes
Process Interdependencies
Prevent Cascading Failures with Prescriptive Insights
Heat & Pressure Extremes
Insightful Data Interpretation & Holistic Asset Health View
Energy Consumption
Improve ESG Outcomes with Emissions and Energy Savings
Safety Risks
Early Detection of Issues to Reduce Safety Hazards

Manufacturing Challenges

Contamination Control
Optimize Assets with Risk Prioritization and Insights
Regulatory Compliance & Quality Standards
Streamlined, Repeatable Processes
Safety Risks
Early Detection of Issues to Reduce Safety Hazards
Frequent Changeovers
Insightful Data Interpretation & Holistic Asset Health View
Continuous Operation
Continuous Monitoring to Prevent Unplanned Downtime
High Maintenance & Repair Costs
Proven Value with 8x ROI Avg in First Month

Manufacturing Challenges

High Corrosion & Wear
Optimize Assets with Risk Prioritization and Insights
Continuous Operation
Continuous Monitoring to Prevent Unplanned Downtime
Safety Risks
Early Detection of Issues to Reduce Safety Hazards
Aging Infrastructure
Insightful Data Interpretation & Holistic Asset Health View
Process Interdependencies
Prevent Cascading Failures with Prescriptive Insights
Environmental Regulations
Improve ESG Outcomes with Emissions and Energy Savings

Our growth continues as we partner with more customers to eliminate unplanned downtime in the metals & processing industry.

We are committed to advancing metals manufacturing through digital innovation and predictive maintenance. By implementing our condition monitoring solution, our clients have realized substantial financial and operational benefits.

ROI
7
x
Cost Savings
$43M
+
Facility Count
106
+

Top 5 Faults Detected

In the metals & processing industry, early detection of faults enables proactive effort to address issues in the least expensive way, eliminating unplanned downtime and reducing costs.

Rolling Element Bearing
Rotating Looseness
Misalignment
Oil Analysis (high particle count)
Structural Looseness

Discover our state-of-the-art software solutions for managing steel, aluminum, and other metals assets.

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Enhance Metal Manufacturing Efficiency: Boost your metal, steel, and aluminum manufacturing processes with immediate access to data on machinery performance and capacity planning. Our custom software solution enables you to efficiently manage your industry assets, ensuring their optimal use. Investing in such precise oversight is crucial for the progress of your operations, resulting in better resource allocation and increased production rates.

Reduce Metal Manufacturing Costs: Significantly decrease cycle times and increase material throughput with intuitive reporting and analytics tools designed specifically for metal production prescriptive maintenance. These tools employ advanced predictive maintenance strategies to refine operations. Adopting proactive maintenance not only safeguards your assets against unexpected breakdowns and costly repairs but also ensures a more streamlined and cost-effective manufacturing workflow.

Maximize Metal Equipment Efficiency: Improve your metal production equipment setups and adjustments through digital solutions crafted for operators to meet goals more efficiently. These applications elevate overall operational efficiency in metal manufacturing, making it easier to track progress and adapt strategies on the fly. Implementing this approach not only amplifies your investment return in metal technology but also secures optimal resource use, leading to more profitable and eco-friendly operations.

Meet the CME Leadership Team

Real People Providing Real Maintenance Solutions

Power your success with insights and recommendations from one of our many dedicated CAT III/IV certified vibration analysts.

Jaidev Krishnan
VP of Condition Monitoring
CAT III Vibration
MLA - 1
Roy Giorgio
Lubrication Program Manager
MLT 1
MLA II
CLS
OMA
Erich Fassbinder
Condition Monitoring Engineer Manager
CAT III Vibration
Level II Thermography
MLA 1
Level 1 Ultrasound
Chris Becker
Condition Monitoring Engineer Manager
CAT III Vibration
Level II Thermography
MLA 1
Level 1 Ultrasound
Rob Coleman
Condition Monitoring Engineer Manager
CAT III Vibration
Level II Thermography
MLA 1
Level 1 Ultrasound
David Murphy
Condition Monitoring Engineer Manager
CAT III Vibration
Level II Thermography
MLA 1
Level 1 Ultrasound

We Keep Your Assets Running

Our continuous condition monitoring solution and industry knowledge ensure uninterrupted metals production for these assets and many more.

Acid Pumps
Conveyors
Hydraulic Pumps
Presses
Rolling Mill Gearbox
Rolls
Winders & Rewinders

See AssetWatch In Action

Minimal Effort, Maximum Savings.

Condition monitoring detected vibrations in an agitator, enabling early replacement of the taper lock and bearings to prevent failure.

$
150,000
Savings

Vero sensors and AssetWatch certified CME detected electrical issues, allowing for preemptive motor replacement.

$
250,000
Savings

AI detected excessive fan looseness, prompting the replacement of worn components and preventing further damage.

$
58,000
Savings

Transform Your Metal Manufacturing Processes Today

Upgrade your metal, steel, and aluminum manufacturing with our predictive maintenance software. Our custom-made solution enhances efficiency, reduces costs, and boosts productivity, paving the way to operational excellence.

Unlock the power of predictive maintenance and real-time data analysis. Transform your metal manufacturing into a model of efficiency and profitability.

Boosted Equipment Reliability

Ensure your metal manufacturing assets operate optimally with predictive maintenance and constant monitoring, significantly reducing the risk of unexpected downtime.

Cost Savings

Our system optimizes maintenance schedules and operational efficiencies, cutting down on overhead expenses and enhancing your bottom line.

Superior Production Efficiency

Leverage the power of data analytics and streamlined operations to achieve unprecedented levels of production efficiency, setting new standards in steel and aluminum manufacturing excellence.

Book a demo

I'm interested in:
Thank you! Your submission has been received!
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